Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Afs (Adaptive Front Lighting System) Off Switch Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the switch panel in the direction of the arrow shown in the figure.
3. Disconnect the connector.
4. Remove the AFS OFF switch in the direction of the arrow (2) shown in the figure
while pressing the tabs in the direction of the arrow ...
Sunvisor Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the screw.
3. Rotate the sunvisor in the direction of the arrow.
4. Unhook and remove the sunvisor.
5. Disconnect the vanity mirror illumination connector. (Vehicles with vanity
mirror illumination)
6. Press the center adaptor tabs ...
Clutch Fluid Replacement/Air Bleeding [C66 M R]
CAUTION:
Do not allow clutch fluid get on a painted surface. Clutch fluid contains
properties which can dissolve the paint. If clutch fluid gets on a painted surface,
wash it off with water immediately and wipe the area off completely.
Do not mix different types of clutch fluid ...
