Mazda 3 manuals

Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]

1. Remove the clutch cover..

2. Perform the following procedures to inspect the clutch cover.

a. Measure the wear of the diaphragm spring fingers.


b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.


c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.


i. Install the clutch cover..

ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.

iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.

Manual transmission Clutch
...

Clutch Disc Inspection [C66 M R]
Operation Inspection 1. Inspect the lining surface for discoloration and grease adhesion. 2. Inspect the torsion spring for weakness and the rivet for looseness. 3. Using a vernier caliper, measu ...

Other materials:

Oil Cooler Flushing [FS5 A EL]
NOTE: If the automatic transaxle is replaced, flush and inspect the oil cooler. When replacing the automatic transaxle, inspect the oil cooler together with flushing it using the following procedures, and with the oil cooler hose removed. 1. Disconnect the oil hose. 2. Set ...

Drive Belt Inspection [Mzr 2.0, Mzr 2.5]
MZR 2.0 A/C drive belt NOTE: Drive belt deflection/tension inspection is not necessary because of the use of the maintenance-free type A/C drive belt. Replace the drive belt if it is found to be damaged during visual inspection, or if there is a malfunction or noise in th ...

Sunroof Unit Disassembly/Assembly
NOTE: If the guide or sunroof motor is removed, the glass panel will not be positioned properly after the re-installation. To ensure proper positioning of the glass panel, place alignment marks on the guide pin and frame before removing the guide or sunroof motor. 1. Disassemb ...

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