Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Instrument Cluster Removal/Installation
CAUTION:
When replacing the instrument cluster, the configuration procedure must be
performed before removing the instrument cluster. Replacing the instrument cluster
without performing the configuration procedure will result in system malfunction.
1. Perform the instrument clust ...
Car Navigation Unit Removal/Installation
With Audio Unit (Without Display)
NOTE:
Car-navigation unit is integrated with the multi information display.
1. Refer to MULTI INFORMATION DISPLAY REMOVAL/INSTALLATION.
With Audio Unit (With Display)
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. ...
Floor Covering Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Front seat.
b. Audio amplifier (Vehicles with Bose®).
c. Front scuff plate.
d. Joint cover.
e. Front side trim.
f. Fuel-filler lid opener lever bezel.
g. Selector lever knob (ATX).
h. Shift lever knob (MT ...
