Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Electrical System
Electrical Parts
Battery cable
Before disconnecting connectors or removing electrical parts, disconnect
the negative battery cable.
Wiring Harness
To remove the wiring harness from the clip in the engine room, pry up the
hook of the clip using a flathead screwdriver. ...
Lighting System Personalization Features Setting Procedure
Auto Light System
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initial
screen of the IDS.
Select the “Module Programming”
Select the “Programmable Parameters”.
Select menu in the Exterior Lighting.
...
Sunvisor Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the screw.
3. Rotate the sunvisor in the direction of the arrow.
4. Unhook and remove the sunvisor.
5. Disconnect the vanity mirror illumination connector. (Vehicles with vanity
mirror illumination)
6. Press the center adaptor tabs ...
