Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Fuel Line Pressure Inspection [Skyactiv G 2.0]
WARNING:
Fuel line spills and leakage from the pressurized fuel system are dangerous.
Fuel can ignite and cause serious injury or death and damage. To prevent this,
complete the following inspection with the engine stopped.
Fuel is very flammable liquid. If fuel spills or leaks ...
Schedule 1
Chart symbols:
I: Inspect: Inspect and clean, repair, adjust, fill up, or replace if
necessary.
R: Replace
L : Lubricate
T: Tighten
Remarks:
*1 Use of FL-22 is recommended when replacing engine coolant. Using engine
coolant other than FL-22 may
cause serious damage to the engine and c ...
Throttle Position (TP) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Voltage Inspection
CAUTION:
The inspection cannot be performed with this method correctly if there is
a malfunction of the APP sensor or throttle valve actuator. Verify that no DTCs
related to the APP sensor or throttle valve actuator are stored before the inspection.
NOTE:
...
