Mazda 3 Service Manual: Rear Window Glass Removal
4SD
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Rear seat cushion.
b. Rear scuff plate.
c. Rear side seat back.
d. C–pillar trims.
e. Rear package trim.
f. Tire house trims.
3. Remove the fasteners.
4. Set the headliner out of the way.
5. Disconnect the filament connector.
6. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
7. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
8. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
9. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
10. Pinch the pin from the inside of the vehicle and detach it.
11. Remove the rear window glass.
5HB
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Liftgate upper trim.
b. High-mount brake light.
c. Liftgate side trim.
d. Liftgate lower trim.
e. Rear spoiler.
f. Rear wiper arm and blade.
3. Disconnect the filament connector.
4. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
5. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
6. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
7. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
8. Pinch the pin from the inside of the vehicle and detach it.
9. Remove the rear window glass.
Rear Window Glass Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
Proper installation of the glass may be difficult if s ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glas ...
Other materials:
Drive Shaft Inspection
1. Inspect the connections for any looseness.
If there is any malfunction, tighten or replace the applicable part.
2. Inspect the dust boot for damage and cracks.
If there is any malfunction, replace the applicable part.
3. Move the spline and joint up and down, left ...
Vanity Mirror Illumination Inspection
1. Disconnect the negative battery cable..
2. Remove the sunvisor..
3. Verify that the continuity between the vanity mirror illumination terminals
is as indicated in the table.
If not as indicated in the table, inspect the bulb. If there is no malfunction,
replace the sunvisor.
...
Battery Recharging [Mzr 2.3 Disi Turbo]
Using GR8-1291:
(See GR8-1291 INSTANT TRAINING MODULE (VIDEO) .)
WARNING:
Keep all flames away from the battery, otherwise evaporated gas from the
battery fluid may catch fire and cause serious injury.
1. Remove the battery filler caps and check the water level. If necessary, add ...
