1. Disconnect the negative battery cable..
2. Discharge the refrigerant..
3. Drain the engine coolant..
4. Remove the air cleaner..
5. Remove the aerodynamic under cover No.2..
6. Remove the aerodynamic under cover No.1..
7. Remove the front bumper..
8. Disconnect the radiator hose from the radiator.
9. Remove the cooling fan component..
10. Remove the radiator..
11. Disconnect the cooler hose (HI) and cooler pipe. Do not allow remaining compressor oil in the refrigerant line to spill..
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other malfunction could occur. Always plug open fittings immediately after removing any refrigeration cycle parts.
12. Remove the condenser, being careful not to allow remaining compressor oil in the condenser to spill..
MZR 2.0, MZR 2.5, SKYACTIV-G 2.0
MZR 2.3 DISI Turbo
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other malfunction could occur. Always plug open fittings immediately after removing any refrigeration cycle parts.
13. Install in the reverse order of removal.
14. Inspect for engine coolant leakage..
15. Perform the refrigerant system performance test..
Condenser Installation Note
1. After replacing the condenser, add compressor oil to the refrigeration cycle.
20 ml {20 cc, 0.68 fl oz}
Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or performing any procedure that changes the pedal stroke.
Secure the steering wheel using tap ...
Clutch Release Collar Inspection [C66 M R]
CAUTION:
Do not clean the clutch release collar with cleaning fluids or a steam cleaner
because it is filled with grease.
Operation Inspection
1. Turn the collar while applying force in the axial direction, and inspect for
sticking, excessive resistance, and an abnormal noise.
...
Rear Package Trim Removal/Installation
1. Remove the following parts:
a. Rear seat cushion.
b. Rear scuff plate.
c. Tire house trim.
d. C-pillar trim.
2. Fold the rear seat back.
3. Remove the fasteners.
4. Pull up the rear package trim in the direction of the arrow (1) shown in the
figure while remove the clips and p ...