Mazda 3 manuals

Mazda 3 Service Manual: Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Electrical / Starting, Charging / Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

CAUTION:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

4. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

5. Remove the drive belt. (MZR 2.5).

6. Remove in the order indicated in the table.

7. Install in the reverse order of removal.

MZR 2.0



1

Terminal B cable

2

Generator connector

3

Generator

(See Generator Installation Note (MZR 2.0).)


MZR 2.5



1

Generator duct

(See Generator Duct Removal Note (MZR 2.5).)

(See Generator Duct Installation Note (MZR 2.5).)

2

Generator duct bracket

3

Terminal B cable

4

Generator connector

5

Generator

(See Generator Removal Note (MZR 2.5).)

(See Generator Installation Note (MZR 2.5).)


Generator Installation Note (MZR 2.0)

1. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolts in the order of A, B, C, and D.

2. Securely tighten the generator installation bolts in the order of A, B, C, and D.

Generator Duct Removal Note (MZR 2.5)

1. Remove the generator duct from above the engine compartment.

Generator Removal Note (MZR 2.5)

1. Set the cooler pipe out of the way..


2. Remove the generator from above the engine compartment.


Generator Installation Note (MZR 2.5)

1. Tighten bolt A temporarily.

2. Tighten bolt B, C to the specified tightening torque.

3. Tighten bolt A to the specified tightening torque.

Generator Duct Installation Note (MZR 2.5)

1. Install the generator duct to the generator duct bracket and tighten nuts temporarily.

2. Tighten nuts to the specified tightening torque.

Generator Inspection [Mzr 2.0, Mzr 2.5]
CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Generator War ...

Refrigerant Charging
CAUTION: Do not exceed the specification when charging the system with refrigerant. Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts. ...

Other materials:

Electric Power Steering Oil Pump Component Removal/Installation
CAUTION: Be careful not to drop the electric power steering oil pump component as the internal parts of the EHPAS CM could be damaged. Replace the electric power steering oil pump component if it is subjected to an impact. 1. Remove the front mudguard (RH).. 2. Remove the aerod ...

Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
MZR 2.0 A/C drive belt removal 1. Remove the aerodynamic under cover No.2 and splash shield as a single unit.. 2. Remove the nut shown in the figure and set the power steering pipe component out of the way. 3. Set the SST as shown in the figure. NOTE: Hold the SST by hand unti ...

Seat Warmer Unit Removal/Installation
Removal WARNING: Handling a front seat (with built-in side air bag) improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings before handling a front seat (with built-in side air bag).. CAUTION: After removing a f ...

© 2016-2025 Copyright www.mazda3tech.com