Mazda 3 manuals

Mazda 3 Service Manual: Judder Upon Torque Converter Clutch (TCC) Operation [Fw6 A EL]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Automatic / Judder Upon Torque Converter Clutch (TCC) Operation [Fw6 A EL]


TROUBLESHOOTING ITEM

Judder upon torque converter clutch (TCC) operation

DESCRIPTION

  • Vehicle jolts when TCC is engaged.

POSSIBLE CAUSE

  • Signal malfunction

    • APP sensor malfunction

    • CKP sensor malfunction

  • Poor GND

  • Torque converter malfunction


CAUTION:

Related PIDs


Monitor item (Definition)

Unit/Condition

Condition/Specification (Reference)

APP

%

  • Accelerator pedal released: approx. 0 %

  • Accelerator pedal depressed: approx. 100 %

RPM

RPM

  • Displays the engine speed


Diagnostic procedure

STEP

INSPECTION

ACTION

1

VERIFY MALFUNCTION SYMPTOM

  • Is the malfunction symptom at the same level compared to a vehicle of the same model?

Yes

Symptom troubleshooting is completed.

No

Go to the next step.

2

INSPECT SIGNAL PARTS FOR MALFUNCTION

  • Inspect the value at the following PCM PIDs using the M-MDS.

    (See ON-BOARD DIAGNOSTIC TEST [SKYACTIV-G 2.0].)

    • APP (APP sensor)

    • RPM (CKP sensor)

  • Is there any malfunction?

Yes

Repair or replace any malfunctioning parts according to the inspection result.

No

Go to the next step.

3

VERIFY IF MALFUNCTION CAUSE IS TCM GND OR TORQUE CONVERTER

  • Switch the ignition to off.

  • Disconnect the TCM connector.

  • Visually inspect for pin deformity, open circuit, or wiring harness non-insulation between TCM terminal 1B and body GND.

  • Is there any malfunction?

Yes

Repair or replace any malfunctioning parts according to the inspection result.

No

Replace the automatic transaxle.

(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6A-EL].)


Joint Shaft Assembly [Mzr 2.5 (ATX)]
1. Assemble in the order indicated in the table. 1 Bracket 2 Bearing . 3 Dust seal (RH) . 4 ...

Key Interlock System Inspection
Key Interlock System Inspection 1. Switch the ignition to ON. 2. Perform the following procedures to inspect the key interlock system. If there is any malfunction, inspect the key interlock ...

Other materials:

Drive Belt Auto Tensioner Inspection [Mzr 2.3 Disi Turbo]
1. Remove the aerodynamic under cover No.2 and splash shield as a single unit.. 2. Remove the drive belt.. 3. Verify that the drive belt auto tensioner moves smoothly in the operational direction. Replace the drive belt auto tensioner if necessary.. 4. Rotate the drive belt ...

Front Outer Handle Removal/Installation
1. To access the glass installation bolt, position the front door glass so that the distance from the top of the front door glass to the upper part of the front beltline molding is approx. 80 mm {3.1 in}. 2. Disconnect the negative battery cable.. 3. Remove the following parts: a. Inne ...

Front Seat Belt Removal/Installation [Two Step Deployment Control System]
WARNING: Handling the front seat belt (pre-tensioner seat belt) improperly can accidentally deploy the pre-tensioner seat belt, which may seriously injure you. Read the air bag system service warnings and cautions before handling the front seat belt.. WARNING: The side ...

© 2016-2025 Copyright www.mazda3tech.com