Mazda 3 Service Manual: Rear Crossmember Removal/Installation
CAUTION:
-
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if it is pulled by mistake. Before performing the following procedures, disconnect the ABS wheel-speed sensor wiring harness connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing the vehicle.
1. Remove the charcoal canister. (MZR 2.0 (Mexico), MZR 2.5 (Mexico)).
2. Disconnect the evaporative hose. (MZR 2.0 (Except Mexico), SKYACTIV-G 2.0, MZR 2.3 DISI Turbo, MZR 2.5 (Except Mexico))
3. Disconnect the quick release connectors. (MZR 2.0 (Except Mexico), SKYACTIV-G 2.0, MZR 2.3 DISI Turbo, MZR 2.5 (Except Mexico)). REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
4. Remove the CV solenoid valve from the rear crossmember. (MZR 2.0 (Except Mexico), SKYACTIV-G 2.0, MZR 2.3 DISI Turbo, MZR 2.5 (Except Mexico))
5. Disconnect the wiring harness connecting to the rear crossmember.
6. Remove the auto leveling sensor. (Vehicles with AFS).
7. Remove the rear stabilizer..
8. Remove the rear coil spring..
9. Remove the rear lower arm..
10. Remove in the order indicated in the table.
11. Install in the reverse order of removal.
12. Inspect the wheel alignment and adjust it if necessary..
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1 |
Rear ABS wheel-speed sensor wiring harness (See Rear ABS Wheel-speed Sensor Wiring Harness Installation Note.) |
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2 |
Dynamic damper |
|
3 |
Rear crossmember component . |
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4 |
Rear lateral link . |
|
5 |
Rear upper arm . |
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6 |
Charcoal canister (MZR 2.0 (Except Mexico), SKYACTIV-G 2.0, MZR 2.3 DISI Turbo, MZR 2.5 (Except Mexico)) . |
|
7 |
Rear crossmember |
Rear Crossmember Component Removal Note
WARNING:
-
Verify that the crossmember is securely supported by a jack. If the rear crossmember falls off, it can cause serious injury or death, and damage to the vehicle.
1. Support the rear crossmember with the jack and remove the bolt.
2. Remove the rear crossmember component.
Rear Crossmember Component Installation Note
WARNING:
-
Verify that the crossmember is securely supported by a jack. If the rear crossmember falls off, it can cause serious injury or death, and damage to the vehicle.
1. Support the rear crossmember component and install the rear crossmember.
Rear ABS Wheel-speed Sensor Wiring Harness Installation Note
1. Pass the rear ABS wheel-speed sensor wiring harness outside the rear parking brake cable as shown in the figure.
2. Install the rear ABS wheel-speed sensor wiring harness.
Front Crossmember Removal/Installation
CAUTION:
Performing the following procedures without first removing the ABS wheel-speed
sensor may possibly cause an open circuit in the wiring harness if it is pulled
by mistake. Before ...
Rear Seat Back Frame Removal/Installation
1. Remove the rear seat cushion..
2. Remove the rear buckle installation bolt..
3. Remove the rear seat back..
4. Remove the headrest.
5. Open the fasteners.
6. Detach the hooks.
7. ...
Other materials:
Door Adjustment
1. Loosen the door hinge installation bolts.
2. Adjust the gap and height difference to the standard range by moving the door
back and forth, left and right.
Standard range
a: 2.5―4.5 mm {0.10―0.17 in}
b: -1.0―1.0 mm {-0.039―0.039 in}
c: 2.5& ...
DSC HU/CM Removal/Installation
WARNING:
If the DSC HU/CM configuration is not completed, it could result in an unexpected
accident due to the DSC being inoperative. If the DSC HU/CM is replaced, always
use the automatic configuration function so that the DSC operation conditions
are correct.
If the DSC se ...
Cruise Control Switch Inspection [Mzr 2.0, Mzr 2.5]
1. Remove the battery cover..
2. Disconnect the negative battery cable and wait for 1 min or more..
3. Remove the driver–side air bag module..
4. Disconnect the clock spring connector (part wiring harness-side).
5. Measure the resistance between clock spring terminals K and M (part wiring
...
