Mazda 3 Service Manual: Base Installation
1. Cut away all of the original sealant using a razor.
WARNING:
-
Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
2. Clean and degrease the ceramic coating on the glass and the base.
CAUTION:
-
Keep the area free of dirt and grease, and do not touch the surface. Otherwise, the primer may not properly bond to the surface of the glass.
3. Apply primer to the bonding area of the glass and the base.
4. Use only glass primer on the glass, and body primer on the base. Allow the primer to dry for approx. 30 min.
5. Apply 3.0 mm {0.12 in}
layer of sealant to the base.
6. Center the base in the ceramic coating and press it onto the glass.
7. Use isopropyl alcohol to remove any excess repair sealant. Hardening time of sealant
|
Temperature |
Surface hardening time |
Time required until car can be put into service |
|
5 °C {41 °F} |
Approx. 1.5 h |
Approx. 12 h |
|
20 °C {68 °F} |
Approx. 1 h |
Approx. 4 h |
|
35 °C {95 °F} |
Approx. 10 min |
Approx. 2 h |
8. Install the rearview mirror.
9. Connect the negative battery cable..
Glass & Windows
...
Base Removal
1. Remove the rearview mirror..
2. Wind each end of a wire around a bar.
WARNING:
Using the piano wire with bare hands can cause injury. Always wear gloves
when using the piano wire ...
Other materials:
Dashboard Disassembly/Assembly
1. Remove the ventilator grilles..
2. Remove the Passenger-side air bag module..
3. Disassemble in the order indicated in the table.
4. Assemble in the reverse order of disassembly.
1
Wiring harness
2
Screw
3
...
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stat ...
Variable Swirl Shutter Valve Actuator Inspection [Mzr 2.3 Disi Turbo]
Operation Inspection
1. Remove the air hose..
2. Disconnect the vacuum hose from the variable swirl control solenoid valve.
3. Connect a vacuum pump to the variable swirl shutter valve actuator.
4. Apply vacuum and verify that the rod moves.
Vacuum
kPa {mmHg, inHg ...
