Mazda 3 Service Manual: Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, pump the brake pedal a few times and verify that the brakes do not drag.
|
1 |
Brake hose (See Brake Hose Installation Note.) |
|
2 |
Retaining clip (See Retaining Clip Installation Note.) |
|
3 |
Cap |
|
4 |
Bolt |
|
5 |
Caliper |
|
6 |
Boot |
|
7 |
Disc pad (See Disc Pad Installation Note.) |
|
8 |
Bolt |
|
9 |
Mounting support |
|
10 |
Disc plate |
Disc Pad Installation Note
1. Clean the exposed area of the piston.
2. Push the piston in using the SST
.
3. Install the disc pad (outer side) to the mounting support.
4. Install the disc pad (inner side) to the caliper.
Retaining Clip Installation Note
1. Temporarily install the retaining clip to the caliper and mounting support as shown in the figure.
2. Secure the retaining clip so that part A does not slip off from the caliper while installing part B to the mounting support.
3. Verify that the retaining clip is securely installed to the caliper and the mounting support.
Brake Hose Installation Note
1. Install the brake hose to the caliper.
2. Tighten the flare nut while holding the brake hose at point A with a spanner or equivalent.
3. Verify that the brake hose is not twisted.
Front Brake (Disc) Inspection
Brake Judder Repair Hints
Description
1. Brake judder concern has the following 3 characteristics:
Steering wheel vibration
1. The steering wheel vibrates in the rotation direction. This characte ...
Front Brake (Disc) Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, pump the brake pedal a few times and verify that the brakes
do not drag.
...
Other materials:
Variable Swirl Solenoid Valve Inspection [Mzr 2.3 Disi Turbo]
Airflow Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the variable swirl solenoid valve..
4. Inspect the airflow between the ports under the following conditions.
If not as specified, replace the variable swirl solenoid valve..
...
Wheel Alignment Pre Inspection
1. Park the vehicle on a level ground, in an unloaded condition*, and with the
wheels straight forward.
*: Unloaded condition.....Fuel tank is full. Engine coolant and engine oil are
at specified level. Spare tire, jack and tools are in designated position.
2. Inspect the tire pressure.
...
Wheel Unit Removal/Installation
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. Install the valve core and valve cap, put air into the tire.
CAUTION:
A TPMS wheel unit has an exclusive valve cap and valve core. If a valve core
other than the exclusive one is installed, ...
