Mazda 3 Service Manual: Fuel Pump Unit Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
-
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.
-
A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
1. Complete the “BEFORE SERVICE PRECAUTION”..
2. Remove the battery cover..
3. Disconnect the negative battery cable..
4. Remove the rear seat cushion..
5. Remove the service hole cover.
6. Disconnect the fuel pump unit connector.
7. Disconnect the joint hose of fuel-filler pipe side.
8. Disconnect the breather hose of fuel-filler pipe side.
9. Remove the following parts as a single unit.
-
Fuel tank
-
Joint hose
-
Breather hose
-
Fuel pump unit
-
Fuel hose
10. Remove the order indicated in the table.
|
1 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) |
|
2 |
Set plate |
|
3 |
Fuel pump unit |
|
4 |
O-ring |
11. Install in the reverse order of removal.
12. Complete the “AFTER SERVICE PRECAUTION”..
Fuel Pump Unit Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the fuel pump unit connector.
4. Inspect for continuity between fuel pump unit termi ...
Fuel Shut Off Valve Inspection [Mzr 2.0, Mzr 2.5]
Except for Mexico
NOTE:
The fuel shut-off valve cannot be removed and inspected as it is built into
the fuel tank.
1. Perform the fuel tank inspection..
If there is any malfu ...
Other materials:
No.16 Judder Upon Torque Converter Clutch (TCC) Operation [FS5 A EL]
16
Judder upon torque converter clutch (TCC) operation
DESCRIPTION
Vehicle jolts when TCC is engaged.
POSSIBLE CAUSE
Poor TCC engagement due to either slippage because the TCC is stuck
...
Fuel Line Pressure Inspection [Mzr 2.0, Mzr 2.5]
WARNING:
Fuel line spills and leakage from the pressurized fuel system are dangerous.
Fuel can ignite and cause serious injury or death and damage. To prevent this,
complete the following inspection with the engine stopped.
Fuel is very flammable liquid. If fuel spills or leaks ...
Fuel Pump Control Module Inspection [Skyactiv G 2.0]
1. Perform the KOEO self-test..
2. Verify that a fuel pump control module related DTC is detected..
If DTCs are detected, repair the malfunctioning part according to the applicable
DTC troubleshooting..
If a DTC is not detected, go to the next step.
3. Inspect the followin ...
